Statistical Process Control (SPC)
The deviation still in process, with cause and a prioritized plan.
Instead of waiting for the report, SPC follows the process live. It shows why it left the standard and what to address first.
IOT WITH PROCESS INTELLIGENCE
PlantSuite IoT reads the operation in real time and puts action on the table while the process can still be corrected.
One intelligence. Six ways into the process.
The deviation still in process, with cause and a prioritized plan.
Instead of waiting for the report, SPC follows the process live. It shows why it left the standard and what to address first.
The rule changes in the operation, without becoming a project.
Low-code with events, data, and conditions from any PlantSuite module. Integrates and fires without an IT queue.
The alarm reaches whoever must act, not an ownerless queue.
It segments, prioritizes, and routes. Cause and next step travel together. ISA-18.2.
OEE that shows where yield is leaking.
Tracks availability, performance, and quality in real time. It points to the loss that weighs most on yield, so the team knows where to start.
Maintenance responds to the process, not only to the calendar.
It crosses machine health with what is happening on the line. Downtime stops being a surprise.
The user builds the dashboard, without a ticket to IT.
A simple interface to create the views of the operation. What reaches the screen is what requires a decision now.
MES — MANUFACTURING EXECUTION
Lot genealogy follows every step.
PlantSuite MES puts office and plant on the same language. When IoT acts on a deviation, it acts with the context of execution.
Modules on demand. Execution is one.
The ERP order becomes execution on the line, with genealogy. Actual cost returns to planning.
Receiving, movement, and shop-floor booking follow the lot, from warehouse to the line. Consumption returns to the ERP, and planning starts from what the plant did.
The formula does not allow estimates of item or quantity. The error costs the batch and compliance.
Weighing, portioning and micro-ingredients keep a trail, from silo to batch. The right item enters in the right quantity, without the cost of the error.
The ISA-88 recipe runs the batch through every phase. There is no improvisation outside the recipe.
The recipe runs in real time, together with weighing and control of each phase. Each step stays visible and auditable, with no improvisation in the procedure.
One code carries the product history through the chain. A recall finds the item, not the plant.
Identifies primary, secondary and tertiary packaging at every level of the chain. Traces from raw material to the consumer, ready for recall and DSCSA.
Audit opens the system, not the folder. The 21 CFR trail already records who, what and when.
It records who did what, which parameter changed and when the alarm came. The system delivers the 21 CFR trail, and the folder cannot sustain the audit.
The shift ends, and production memory stays in the plant. Quality, process and IoT reuse it.
It stores what production generated in the shift and returns it as chart, table and report. Quality, process and IoT already reuse the memory the shift left behind.
The company reads the plant, not a reconstruction: genealogy, compliance and actual cost, before the close. On a deviation, IoT brings the cause and the next step — the team decides.
SOLUTIONS BY ORGANIZATIONAL LAYER
Full visibility for those who make high-impact decisions.
An MES platform that connects the shop floor to corporate strategy — real-time dashboards, regulatory compliance, and global visibility so you can decide with confidence and accelerate results.
Featured modules: IoT Dashboards, Statistical Process Control, Audit Trail, Efficiency
Precise planning, execution without waste.
Close the gap between ERP and the shop floor: reliable indicators, complete traceability, intelligent alarm management, and fewer unplanned stoppages — from planning to operations in a single environment.
Featured modules: Production, Statistical Process Control, W&D, Alarms Management, Audit Trail
Less spreadsheet, more performance.
A simpler routine with guided workflows, weighing without human error, controlled recipes, and real-time individual productivity indicators — steering the operator on the right path every shift.
Featured modules: Batch, W&D, Workflows, Historian, Efficiency
WHO WE ARE
PlantSuite specializes in MES (Manufacturing Execution System) and Industrial IoT solutions, operating since 2002 to connect the corporate environment (ERP) to the shop floor. We develop technologies that deliver a real-time view of production, eliminating manual spreadsheets and supporting strategic decisions with reliable data. Our mission is to create intelligent, innovative solutions that optimize industrial processes, driving digital transformation toward Industry 4.0 with a focus on technology, robustness, and simplicity.
We offer a complete platform, end to end — from raw-material receipt to finished product — with full traceability, efficiency management (OEE), quality control, and regulatory compliance (21 CFR Part 11, ISA‑88/ISA‑95). Architected in the cloud with microservices (Kubernetes), our solution is modular, scalable, and integrated with the leading ERPs (SAP, Oracle, Totvs). We serve food, pharmaceutical, chemical, and other industries, helping clients — including major global brands — increase machine availability, reduce waste, and turn data into immediate action for greater competitiveness and profitability.
Read the success stories and see how we are transforming lives
“After implementing the serialization and label-printing module, we eliminated printing-related losses, increased product traceability across the distribution chain — hubs, distribution centers and retail — and expanded plant production capacity by reducing the coupling between production lines and palletizing. The module is crucial for industries that want to reduce operational errors and raise the maturity and digitalization of the operation.”
“PlantSuite helped us throughout the process, working side by side. When we had problems, they corrected them. Every required customization delivered the result we expected. Today we receive visits from other companies to see the case. Digital transformation is a journey, and at Zilor PlantSuite is a tool for competitiveness and productivity.”
Deviation, cause, and next step in the context of your plant.
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