PlantSuite

Operations connected to the business. Deviation becomes decision

Years
+20 delivering MES and IoT solutions to industry
Licenses
+350 licenses issued
Companies
+86 served by our solutions
Countries
+5 international presence

IOT WITH PROCESS INTELLIGENCE

In PlantSuite IoT, AI does not watch from the outside.
It is the heart and the brain of the operation.

PlantSuite IoT reads the operation in real time and puts action on the table while the process can still be corrected.

One intelligence. Six ways into the process.

Statistical Process Control (SPC)

The deviation still in process, with cause and a prioritized plan.

Instead of waiting for the report, SPC follows the process live. It shows why it left the standard and what to address first.

Workflows

The rule changes in the operation, without becoming a project.

Low-code with events, data, and conditions from any PlantSuite module. Integrates and fires without an IT queue.

Alarms Management (ISA-18.2)

The alarm reaches whoever must act, not an ownerless queue.

It segments, prioritizes, and routes. Cause and next step travel together. ISA-18.2.

Efficiency (OEE)

OEE that shows where yield is leaking.

Tracks availability, performance, and quality in real time. It points to the loss that weighs most on yield, so the team knows where to start.

Asset Management

Maintenance responds to the process, not only to the calendar.

It crosses machine health with what is happening on the line. Downtime stops being a surprise.

Dashboards

The user builds the dashboard, without a ticket to IT.

A simple interface to create the views of the operation. What reaches the screen is what requires a decision now.

SOLUTIONS BY ORGANIZATIONAL LAYER

Strategy on the shop floor — our solution acting at every level of your operation

  • STRATEGIC

    Full visibility for those who make high-impact decisions.

    An MES platform that connects the shop floor to corporate strategy — real-time dashboards, regulatory compliance, and global visibility so you can decide with confidence and accelerate results.

    Featured modules: IoT Dashboards, Statistical Process Control, Audit Trail, Efficiency

  • TACTICAL (MANAGEMENT)

    Precise planning, execution without waste.

    Close the gap between ERP and the shop floor: reliable indicators, complete traceability, intelligent alarm management, and fewer unplanned stoppages — from planning to operations in a single environment.

    Featured modules: Production, Statistical Process Control, W&D, Alarms Management, Audit Trail

  • OPERATIONAL

    Less spreadsheet, more performance.

    A simpler routine with guided workflows, weighing without human error, controlled recipes, and real-time individual productivity indicators — steering the operator on the right path every shift.

    Featured modules: Batch, W&D, Workflows, Historian, Efficiency

FIND THE RIGHT SOLUTION FOR YOUR AREA

Speak with a specialist
Blau Brainfarma Bristol-Myers Squibb CIMED Corteva Eurofarma Johnson & Johnson Natulab Saint-Gobain Superbac Wana Química ADM Ajinomoto Amyris Avon Bayer biolab Biorigin Boehringer Dori Alimentos EMS Harald Mondelez NL Indústria Natura Promaquina Zilor

SUCCESS STORIES

Intelligent solutions applied to real challenges

WHO WE ARE

Specialists in MES and industrial IoT since 2002.

PlantSuite specializes in MES (Manufacturing Execution System) and Industrial IoT solutions, operating since 2002 to connect the corporate environment (ERP) to the shop floor. We develop technologies that deliver a real-time view of production, eliminating manual spreadsheets and supporting strategic decisions with reliable data. Our mission is to create intelligent, innovative solutions that optimize industrial processes, driving digital transformation toward Industry 4.0 with a focus on technology, robustness, and simplicity.

We offer a complete platform, end to end — from raw-material receipt to finished product — with full traceability, efficiency management (OEE), quality control, and regulatory compliance (21 CFR Part 11, ISA‑88/ISA‑95). Architected in the cloud with microservices (Kubernetes), our solution is modular, scalable, and integrated with the leading ERPs (SAP, Oracle, Totvs). We serve food, pharmaceutical, chemical, and other industries, helping clients — including major global brands — increase machine availability, reduce waste, and turn data into immediate action for greater competitiveness and profitability.

OUR VALUES

COMMITMENT TO THE CLIENT

AUTONOMY AND ACCOUNTABILITY

DIGITAL SUSTAINABILITY

DIVERSITY

SIMPLICITY AND OBJECTIVITY

CONTINUOUS INNOVATION

WHAT OUR CLIENTS SAY

Read the success stories and see how we are transforming lives

“After implementing the serialization and label-printing module, we eliminated printing-related losses, increased product traceability across the distribution chain — hubs, distribution centers and retail — and expanded plant production capacity by reducing the coupling between production lines and palletizing. The module is crucial for industries that want to reduce operational errors and raise the maturity and digitalization of the operation.”

Tiago de Oliveira Rocha IT Coordinator

“PlantSuite helped us throughout the process, working side by side. When we had problems, they corrected them. Every required customization delivered the result we expected. Today we receive visits from other companies to see the case. Digital transformation is a journey, and at Zilor PlantSuite is a tool for competitiveness and productivity.”

Fabio Bellete Information Technology Manager

Integrators & Partners

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Deviation, cause, and next step in the context of your plant.

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